The Best Way to Stack a Pallet
Pallet stacking is an art. Although pallet stacking may seem self-explanatory, it all boils down to little details, especially when it comes to stacking pallets weighing hundreds of pounds.
Incorrect stacking can cause lots of problems including uneven stacking, falling objects and even unsafe use of forklifts.
When done right, it can help improve productivity as well as workplace safety whilst reducing costs. If you are looking to find the best way to stack a pallet, we've got you covered. In this post, we share our top tips to keep in mind when stacking a pallet.
This is the most important part of pallet stacking especially when you are using forklifts. Even distribution ensures that the pallet stacks don't shift or worse yet, fall over.
When the pallets are stacked evenly, can avoid uneven weight distribution or over-hanging edges. Unevenly stacked pallets are unbalanced pallets, which can cause perilous falls.
Moreover, even distribution ensures space optimisation, making sure that every inch of the available space is utilised properly.
Place the largest pallet at the bottom. Be sure to stack uniform sizes and shapes for best results. This will keep the pallets from shifting or falling.
A stable stack ensures peace of mind and efficiency. And the best way to ensure stability is to place the heaviest objects at the bottom of the stack whilst placing the lightest ones at the top.
This will result in a stable base with a lower centre of gravity.
When it comes to handling double-stacked pallets, it's important to ensure the load does not exceed the forklift's maximum capacity. An overloaded forklift is a perfect recipe for disaster.
Avoid stacking items too high. This will only increase the risk of falls and accidents, which can damage the products or even injure your employees.
Measure the available space and avoid stacking too high when placing objects on the top rack of your storage system. Be sure you know exactly how space is available on the middle and lower racks. This will give you an idea of how much more pallets you can stack.
The easiest way to avoid accidents and mishaps is to use appropriate lifting aids at all times. Safety equipment such as stabilisers and bars will keep the load secure during the lift.
Moreover, it's important to ensure the double-stacked pallets are of the same width. Failure to follow this simple principle can result in dangerous accidents.
It's important to ensure the pallets are stacked vertically – one on top of the other. However, if you stack the pallets on their side, you are doing the exact opposite of what the manufacturer intended.
When pallets are stacked on their side, the chances of accidents and injuries go up. When you remove one, there's no guarantee another one might not fall. Worse yet, someone could trip on an awkwardly stacked pallet.
At Tripak, we offer a complete range of pallet equipment. Should you need help choosing the right product or if you have a question, our friendly team is happy to assist. Click here or call 0191 495 0101 to get started!